🔧 Hayward W36060 Booster Pump – 0.75 HP Single Speed for Pressure-Side Cleaners

Exceptionally quiet, energy-efficient booster pump engineered for all pressure-side pool cleaners

📋 Product Overview

The Hayward W36060 (Model 6060) is a 0.75 HP single-speed booster pump specifically engineered for the demanding requirements of in-ground swimming pool pressure-side cleaning systems. Manufactured by Hayward — headquartered in Elizabeth, New Jersey — this pump features an improved seal and impeller design delivering years of efficient, dependable, corrosion-free service with reduced maintenance requirements.

Built with a Totally Enclosed Fan-Cooled (TEFC) motor for added reliability, the W36060 uses up to 40% less electricity than competing booster pumps while maintaining exceptionally quiet operation. The pump includes both 1-1/2″ plumbing union fittings for new installations and 3/4″ hose barb union adapters for easy retrofit to existing installations. Its elevated mounting base provides increased motor ventilation and protection from flooding, while the field-reorientable volute allows horizontal discharge configuration. Dual voltage capable (208-230V/115V) and DOE compliant, this pump is suitable for all pressure-side cleaners requiring a booster pump and directly replaces the discontinued Hayward 5060.

⭐ Key Features

✅ 0.75 HP Rated / 1.1 THP Motor – Square flange TEFC motor delivers reliable performance with up to 40% less electricity than competing booster pumps

✅ Dual Voltage Operation (208-230V/115V) – Field-wirable for either voltage to match your existing electrical setup

✅ 1-1/2″ Union Fittings Included – Male Buttress Thread connections improve flow performance and allow easy installation and removal

✅ 3/4″ Hose Barb Union Adapters Included – Allow easy retrofit to existing installations using flexible hose connections

✅ TEFC Motor Enclosure – Totally Enclosed Fan-Cooled motor keeps internal components dry for added reliability and accessible top-mount wiring compartment

✅ Elevated Mounting Base – Tall base design increases motor ventilation and provides protection from flooding

✅ Field-Reorientable Volute – Volute can be repositioned in the field for horizontal discharge to match your plumbing layout

✅ Improved Seal and Impeller Design – Advanced design provides superior performance while reducing maintenance requirements

✅ Exceptionally Quiet Operation – Advanced design minimizes noise for a more peaceful pool environment

✅ Tool-Free Drain Plug – Drain plug requires no tools for installation and removal, simplifying winterization

✅ DOE Compliant and Energy Star Certified – Meets Department of Energy standards with a WEF of 0.6

⚙️ Technical Specifications

Specification	Value
Manufacturer	Hayward (Elizabeth, NJ)
Model	6060 / W36060 (Online)
Pump Type	Booster Pump
Application	Pressure-Side Pool Cleaners
Motor Rated Horsepower	0.75 HP (0.56 kW)
Motor Total Horsepower	1.1 THP (per Hayward website); 1.25 THP (per IS6060 manual)
WEF (Weighted Energy Factor)	0.6
Speed	Single Speed
Voltage	230V / 115V
Frequency	60 Hz
Phase	Single
Amperage (208-230V)	6.9–6.8 A
Amperage (115V)	13.3 A
Motor Type	TEFC (Totally Enclosed Fan-Cooled)
Motor Frame	Square Flange
Suction Port	1-1/2″ Male Buttress Thread (MBT)
Discharge Port	1-1/2″ Male Buttress Thread (MBT)
Suction Position	Center
Discharge Position	Center
Volute Orientation	Field-reorientable for horizontal discharge
Included Fittings	1-1/2″ union fittings and 3/4″ hose barb union adapters
Priming	NOT self-priming (requires running filtration pump)
Minimum Supply Flow	8 GPM from filtration system
Dimensions (L × W × H)	16.5″ × 11.75″ × 15.25″
Shipping Weight	31 lbs
DOE Compliant	Yes
Energy Star Certified	Yes
Pool Type	In-Ground
Warranty	1 Year Limited (Parts Only)
Installation Manual	IS6060 Rev C

⚡ Electrical Requirements

Electrical Spec	Requirement
Supply Voltage	230V or 115V
Frequency	60 Hz
Phase	Single
Full Load Amps (208-230V)	6.9–6.8 A
Full Load Amps (115V)	13.3 A
Voltage Tolerance	±10% of nameplate voltage
Wire Size (208-230V)	#14 AWG
Wire Size (115V)	#12 AWG
Circuit Breaker (208-230V)	10 A
Circuit Breaker (115V)	20 A
Bonding Conductor (US)	#8 AWG solid copper minimum
Bonding Conductor (Canada)	#6 AWG solid copper minimum

⚠️ IMPORTANT:

All electrical wiring must be performed by a licensed electrician in conformance with the National Electrical Code (NEC) and all applicable local codes and regulations.

Voltage at the motor must not be more than 10% above or below nameplate rated voltage, or the motor may overheat, causing overload tripping and reduced component life.

GFCI (Ground Fault Circuit Interrupter) protection is required. The pump must be connected to a GFCI-protected supply circuit.

Bond the motor to the pool structure using #8 AWG solid copper conductor to all metal parts of the swimming pool, spa, or hot tub, and to all electrical equipment, metal piping (except gas piping), and conduit within 5 ft (1.5 m) of the inside walls.

The pump must be permanently connected to the circuit. Use the load circuit breaker as the master on/off switch.

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🔄 Compatibility Guide

This Pump:

📍 Suction: 1-1/2″ Male Buttress Thread (MBT), Center 📍 Discharge: 1-1/2″ Male Buttress Thread (MBT), Center 📍 Voltage: 208-230V / 115V Dual 📍 Motor: Square Flange, TEFC

Compatible Pressure-Side Pool Cleaners:

• ✅ All pressure-side pool cleaners requiring a booster pump
• ✅ Polaris 180, 280, 380, 480, 3900 (with appropriate connections)
• ✅ Hayward pressure-side cleaners
• ✅ Pentair Letro Legend and Kreepy Krauly models
• ✅ All other brands requiring 3/4 HP booster pump

Replacement Cross-References:

Original Model	Description
Hayward 6060	Same pump — W36060 is the online/open line part number
Hayward 5060	Older model — 6060/W36060 is the direct replacement

Part Number Equivalence:

W36060 = 6060 (confirmed by Hayward — the “W3” prefix denotes the online retail version; identical pump)

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🛠️ Installation Requirements

Location:

Requirement	Specification
Surface	Level concrete slab or rigid base; secure with screws or bolts
Positioning	As close to pool as possible; minimize suction pipe length
Protection	Install in shade if possible; well-drained area that will not flood
Ventilation	Do NOT install in damp or non-ventilated locations
Clearance	Allow access for servicing pump and piping
Distance from Heater	Minimum 3 ft of piping between booster pump inlet and heater

Plumbing:

Connection	Size
Suction (Primary)	1-1/2″ union fittings (included)
Discharge (Primary)	1-1/2″ union fittings (included)
Retrofit Option	3/4″ hose barb adapters (included)
Optional Hose Kit	6060HKIT (sold separately)

Pipe Sizing Chart (from manufacturer manual):

Pipe Size	Max Flow (GPM)	Max Suction Length
1″	20 GPM	5″
1-1/4″	30 GPM	6-1/4″
1-1/2″	45 GPM	7-1/2″
2″	80 GPM	10″
2-1/2″	110 GPM	12-1/2″
3″	160 GPM	15″

Installation Notes:

⚠️ This pump is NOT self-priming. The filtration system pump must be running before starting the booster pump. Never run the booster pump without an adequate water supply.

⚠️ Connect the booster pump to the return line on the discharge side of the filter to ensure a filtered water supply.

⚠️ Never connect the booster pump inlet directly into the three-foot section of heat sink pipe coming out of the heater — this can damage the pump and void warranty.

⚠️ Suction line must have a continuous slope upward from the lowest point. All joints must be tight but not over-tightened.

⚠️ A separate time clock is recommended. Set the booster pump to turn on at least 30 minutes after the filtration system starts, and turn off at least 30 minutes before the filtration system shuts off.

⚠️ If a solar heating system is used, install a diverter valve or tee between the filter and solar heater to assure ample water supply to the booster pump.

⚠️ Do not add chemicals to the pool/spa system directly in front of the pump suction — undiluted chemicals may damage the pump and void warranty.

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🔧 Maintenance Guide

Routine Maintenance:

Task	Frequency	Notes
Check for leaks	Monthly	Around unions, hose connections, and drain plug
Inspect unions and hose connections	Monthly	Tighten if needed; check hose clamps
Verify filtration system is clean	Before each booster use	Clogged filter restricts water supply and can damage seal
Check motor air vents	Quarterly	Keep clear of debris; do NOT hose off motor
Verify timer synchronization	Periodically	Filtration pump must start before and stop after booster pump
Test GFCI	Routinely	Push test button to verify interruption; reset afterward
Check amperage	Annually	Should match nameplate rating

Warning Signs — Replace or Service Pump If:

• Unusual noise (grinding, vibration, cavitation)
• Water leaking from shaft seal
• Motor trips breaker or thermal overload repeatedly
• Reduced water flow or cleaner runs too slowly
• Motor overheating (check wire size and voltage)
• Impeller jammed with debris

Thermal Protection:

The motor is equipped with an automatic thermal overload protector. The motor will automatically shut off if the power supply drops before heat damage can build up. The thermal overload protector will allow the motor to automatically restart once the motor has cooled. It will continue to cycle on/off until the problem is corrected.

Winterizing:

Drain all water from the pump and piping when expecting freezing temperatures. Remove the drain plug from the seal plate and completely drain the booster pump. Keep the motor dry and covered during storage — do NOT cover with plastic film or bags as this traps condensation and causes corrosion. Use only propylene glycol as antifreeze in the pool/spa system (non-toxic and safe for plastic components). Freeze damage is not covered under warranty.

Shaft Seal Replacement:

Self-lubricating motor bearings and shaft seals require no lubrication. When the seal requires replacement, use genuine Hayward shaft seal assembly kit (SPX2700SA). Refer to the IS6060 Rev C manual for detailed shaft seal change instructions.

Replacement Parts:

Ref	Part Number	Description
1	AX6060Z1	Screw, 1/4″ Type B × 1-1/4″ (set of 10)
2	AX6060A	Pump Volute
3	AX6060UNPAK	Union Connector Kit
4	AX6060C	Impeller Assembly
5	AX6060S	Seal Plate O-Ring
6	SPX2700SA	Shaft Seal Assembly
7	AX6060E	Seal Plate Assembly (incl. Drain Plug w/O-Ring)
8	SPX4000FG	Drain Plug w/O-Ring
9	AX6060G	Motor Support
10	SPX3200Z5	Motor Bolt
11	SPX2707Z1B	Motor, 3/4 HP, Square Flange
—	6060HKIT	Hose Kit (Hose, 2 Fittings, 4 Clamps) — Optional

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🎯 Ideal Applications

Application	Suitability	Notes
💧 Pressure-side pool cleaner booster	✅ Yes	Primary application — compatible with all pressure-side cleaners
💧 Pool water circulation enhancement	✅ Yes	Increases system pressure and flow for improved cleaning
💧 Pool/spa combination systems	✅ Yes	Can be installed with pool and spa combination plumbing per manual
♨️ Hot tub jet pump	❌ No	Not designed for hot tub jet applications
♨️ Spa circulation pump	❌ No	Not a circulation pump
🛁 Whirlpool bath pump	❌ No	Not designed for bath applications

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❓ Frequently Asked Questions

Q: What is the horsepower rating of this pump? A: The motor is rated at 0.75 HP (0.56 kW). The Hayward website lists the Total Horsepower at 1.1 THP. The IS6060 manual lists 1.25 THP. The amperage ratings are consistent across all sources: 6.9–6.8A at 208-230V and 13.3A at 115V.

Q: What is the difference between 6060 and W36060? A: They are the same pump. The W36060 (with “W3” prefix) is Hayward’s online/open line part number for the Model 6060. Both are identical and use the same replacement parts.

Q: Does this replace the Hayward 5060? A: Yes. The Hayward 6060/W36060 is the direct replacement for the discontinued Hayward 5060. The 6060 uses 1-1/2″ union fittings (included) and 3/4″ hose barb adapters for retrofit to existing 5060 installations using flexible hose.

Q: Is this pump self-priming? A: No. The Hayward 6060 is NOT self-priming. The filtration system pump must be running and providing adequate water flow before starting the booster pump. Never run the booster pump dry — this will damage the shaft seal and void the warranty.

Q: What size are the connections? A: Both suction and discharge are 1-1/2″ Male Buttress Thread (MBT), center position. The pump includes 1-1/2″ union fittings for pipe installations and 3/4″ hose barb union adapters for retrofit to existing hose-connected systems.

Q: Can this pump replace a Polaris PB4-60 booster pump? A: Yes, the Hayward booster pump can replace other 3/4 HP booster pumps including the Polaris PB4-60, though connections may differ. The included 1-1/2″ unions and 3/4″ hose barb adapters accommodate most installation configurations.

Q: What voltage does this pump require? A: The pump can be wired for either 208-230V or 115V. Match the wiring to the motor nameplate voltage — using incorrect voltage will damage the motor and void warranty. All electrical work must be performed by a licensed electrician.

Q: Is a hose kit included? A: The pump includes 1-1/2″ union fittings and 3/4″ hose barb union adapters. The optional 3/4″ retrofit hose kit (P/N 6060HKIT) including flexible hose, fittings, and clamps is sold separately.

Q: Can the discharge be reoriented? A: Yes. The volute can be reoriented in the field for horizontal discharge to match your plumbing configuration.

Q: What warranty is included? A: Hayward offers a 1-year limited warranty (parts only) when used in single-family residential applications. The warranty excludes damage from freezing, negligence, improper installation, or improper use. Contact Parts4Tubs for full warranty terms.

Q: Do I need a separate timer? A: Yes, installation of a separate time clock for the booster pump is recommended. Set it so the booster pump turns on at least 30 minutes after the filtration system starts and turns off at least 30 minutes before the filtration system shuts off.

Q: Do I need a GFCI breaker? A: Yes. GFCI protection is required by the National Electrical Code (NEC) for all pool equipment. The pump must be connected to a GFCI-protected supply circuit.

📥 Downloads & Resources

📄 Hayward 6060 Booster Pump Owner’s Manual (IS6060 Rev C) – Complete installation instructions, wiring information, shaft seal replacement, troubleshooting, parts diagram, and winterization

🏆 Why Choose the Hayward W36060 Booster Pump

✅ Up to 40% Energy Savings – Uses significantly less electricity than competing booster pumps, reducing pool operating costs

✅ TEFC Motor Reliability – Totally Enclosed Fan-Cooled motor keeps internal components dry, with top-mount wiring compartment for easy access

✅ Exceptionally Quiet Operation – Advanced design minimizes noise for a more peaceful pool environment

✅ Dual Connection Options – Includes both 1-1/2″ union fittings and 3/4″ hose barb adapters for new construction or retrofit installations

✅ Elevated Mounting Base – Increases motor ventilation and provides protection from flooding and debris

✅ Universal Compatibility – Compatible with all pressure-side pool cleaners requiring a booster pump

✅ Energy Star Certified and DOE Compliant – Meets current energy efficiency standards with a WEF of 0.6

✅ Hayward Quality – Backed by one of America’s most trusted names in pool equipment since 1925

🤝 Why Buy From Parts4Tubs

✅ US-based support for American customers

✅ Fast shipping across the United States

✅ Expert advice from pool and spa specialists

✅ Competitive pricing in USD

✅ Full warranty support

✅ Hassle-free returns

✅ Replacement seals, impellers, and parts available

✅ Dedicated customer service team

✨ Summary

The Hayward W36060 (Model 6060) is a 0.75 HP rated, Energy Star certified single-speed booster pump with a TEFC motor, designed for all pressure-side pool cleaner applications. Featuring dual voltage operation (208-230V/115V), 1-1/2″ MBT center connections with included union fittings and 3/4″ hose barb adapters, a field-reorientable volute, and an elevated mounting base, this pump delivers up to 40% energy savings with exceptionally quiet operation. Directly replaces the Hayward 5060 and is compatible with Polaris, Pentair, and all major pressure-side cleaners. Backed by Hayward’s 1-year warranty. Order today from Parts4Tubs for fast US shipping.

How do I Replace a Hot Tub Pump?

Here's a general step-by-step guide on how to replace a hot tub pump. Keep in mind that the specific steps may vary depending on your hot tub's make and model, so it's essential to consult your hot tub's manual for model-specific instructions. If you're not comfortable with this procedure, it's a good idea to seek professional assistance.

Materials You'll Need:

• Replacement pump
• Pipe wrench
• Adjustable wrench
• Screwdriver
• Pipe sealant (thread tape or plumber's putty)
• PVC primer and cement (if you have PVC plumbing)
• Teflon tape (for threaded connections)

Procedure:

1. Turn Off the Power: Before you begin, ensure the hot tub's power supply is turned off at the circuit breaker or disconnect switch. Safety should always be a priority when working with electrical components.

2. Drain the Hot Tub: If your hot tub is not already empty, you'll need to drain it. Follow your hot tub's manual or manufacturer's instructions for proper draining. (You might not need to do this if you can lock the pump off with the gate valves)

3. Locate the Pump: Identify the location of the existing pump in your hot tub. It's usually located near the equipment area or in a designated pump compartment.

4. Disconnect the Electrical Wiring: Carefully disconnect the electrical wiring from the old pump. This typically involves removing the electrical conduit cover, unscrewing wire nuts, and disconnecting the wires from the terminals. Be sure to note the wire connections or take a picture for reference when connecting the new pump.

5. Disconnect the Plumbing: Depending on your hot tub's plumbing setup, you'll need to disconnect the plumbing connections to the pump. Use a pipe wrench or adjustable wrench to loosen and remove the fittings. Be prepared for some water spillage when disconnecting the plumbing.

6. Remove the Old Pump: Once the electrical and plumbing connections are detached, carefully remove the old pump from its mounting position. Some pumps may be secured with mounting brackets or bolts.

7. Prepare the New Pump: If the new pump is not pre-assembled, you may need to attach fittings, unions, or adapters to match your hot tub's plumbing. Ensure that you use the appropriate sealant or Teflon tape on threaded connections to prevent leaks.

8. Mount the New Pump: Position the new pump in the same location as the old one and secure it in place using the mounting brackets or bolts.

9. Reconnect Plumbing: Reconnect the plumbing to the new pump, ensuring that all connections are tight and secure. If your hot tub uses PVC plumbing, use PVC primer and cement to bond the connections properly.

10. Reconnect Electrical Wiring: Reconnect the electrical wiring to the new pump, following the notes or pictures you took earlier. Make sure all wires are properly connected and secure.

11. Turn On the Power: Restore power to the hot tub by switching on the circuit breaker or reconnecting the disconnect switch.

12. Test the Pump: Turn on the hot tub's pump to ensure that it's working correctly. Check for any signs of leaks or irregularities in the plumbing connections.

13. Refill the Hot Tub: Once you've confirmed that the new pump is functioning properly, refill the hot tub with water.

14. Check for Leaks: Inspect the plumbing connections for any leaks. If you find any, turn off the pump, drain the tub again, and reseal the connections as needed.

15. Monitor: Keep an eye on the pump and plumbing for the next few days to ensure everything is functioning correctly and that there are no further issues.

Remember that this is a general guideline, and the specific steps may vary based on your hot tub's design. If you're unsure or uncomfortable with any aspect of this process, please do get in touch, happy to help.

How do I know what size hot tub pump I have?

Determining the size of your hot tub pump is an important step when it comes to maintenance or replacement. To find out the size of your hot tub pump, follow these steps:

1. Check the Manual: The easiest way to determine the size of your hot tub pump is to consult the owner's manual or user documentation that came with your hot tub. The manual typically contains detailed information about the specifications and components of your hot tub, including the pump.

2. Look at the Pump Housing: If you don't have access to the manual or it doesn't provide the information you need, inspect the pump itself. Most hot tub pumps have a label or plate on the pump housing that displays essential details, including the pump's model number, manufacturer, and specifications. You can then send that to me or Google it.

3. Measure the Pump: If the label is missing or damaged, you can measure the pump's dimensions. Measure the diameter of the pump's wet end (the part where the water flows) and the length of the wet end. These measurements can help identify the size and capacity of the pump.

4. Consult the Manufacturer: If you can't find the information on the pump or in the manual, contact the hot tub manufacturer or a reputable dealer. Provide them with your hot tub's model and serial number, and they should be able to identify the correct pump size for your specific hot tub.

5. Online Research: You can also search online using the pump's model number or hot tub's make and model. Many manufacturers provide detailed information about their products on their websites, and you may find specifications for your pump model.

Once you have determined the size and specifications of your hot tub pump, you can proceed with maintenance, repairs, or replacement if necessary. Keep in mind that replacing a hot tub pump with the same size and capacity as the original is crucial to ensure proper water circulation and filtration in your hot tub. If you're unsure about any aspect of this process, get in touch, always happy to help.