Balboa BP7 Spa Control 4.0kW Flow Thru Heater G6405 & TP500 Topside Controls

Balboa BP7 Spa Control 4.0kW Flow Thru Heater G6405 The Next Generation of Balboa BP Hot Tub Control Systems is finally here.

With 7 relays, the BP7 has 32 different setups and can power a spa with 1-4 pumps, including Microsilk systems. Can also replace any Balboa BP System* while using the existing topside that is already installed on the spa. Will replace any Balboa VS or EL System* when you match it with any TP or SpaTouch topside panel. Will replace any Balboa or other brand’s non-low flow system* when you match it with any TP or SpaTouch topside panel. This system can also be used as 110v or 220v.

 

Features:

• Supports all TP and SpaTouch topsides
• Supports all BP ancillary products (ControlMySpa, BBA, CZ, and Status Pro)
• Plug-N-Click Heater
• WiFi Support (via adaptor)

Kit Includes:

• G4361 – Balboa BP7 System with 4.0kW Heater
• 57238-01 – Balboa TP500 Panel, Less Overlay
• 17183 – TP500 Panel Overlay (6-Button, Rectangle)
• 25098 – Wire Assembly, 8ft for spa light
• 15480 – Panel Bezel (Adapter Plate)

-CAN REPLACE ANY BP BALBOA SYSTEM* – While using the existing topside that is already installed on the spa

-CAN REPLACE ANY BALBOA VS OR EL SYSTEM* – When you match it with any TP or SpaTouch™ topside panel

 

*Both the Circ pump and Ozone can be converted to 120V, however, they will be the same voltage after conversion. (Both 120V or both 240V.)

	Balboa BP7 User Guide
	Balboa BP Troubleshooting Guide
	Andi’s Top Tip – The BP7 is a great replacement spa pack and can replace any VS or EL system. Remember out of the box you may need to configure it to work with the hardware you have – there is a video below to explain this

 

 

*If a 24-hour circulation pump is being installed, it must have no less than a 23 GPM flow. Laing, Grundfos, or Waterway Tiny Might pumps do not perform at this rate and cannot be used.

Additional Information

System Voltage	230V
Heater Type	Flow Thru
Heater Wattage	4.0kW
Keypad Included	Included
Supports	Pump1 + Blower/Pump2

Alternate Part Numbers

• 54219
• 54216
• 54217
• 54220
• Replaces -VS300, VS500Z, VS501Z, VS501SZ, VS503SZ, VS504SZ, VS510SZ, VS510DZ, VS511Z, VS511SZ

Balboa BP7 Spa Pack In Review

 

For me, this is my “go to” Spa Pack. I use it in pretty much all of my DIY built hot tubs over at buildahottub.com and also in any refurbishment projects that I am doing.

 

What I like about this pack is its versatility. It can replace pretty much any Balboa Spa Pack that is inside of a Hot Tub. If you are on an older tub that doesn’t have a “TP” control pandel, you may need to upgrade your topside controls too, (it works with any TP or SpaTouch Topside) but there are some really well prices bundles on the Balboa BP7 with the TP600 Topside Control (which is also my topside of choice) too. At under $500 for a topside and a new spa pack, this is fantastic value.

 

The Balboa BP7 is Versatile

 

The spa pack itself can have up to 4 jet pumps plus a Circulation Pump in its configuration. With up to 32 different configurations, there is a setup that is going to work for you.

 

If you are looking for a replacement spa pack, regardless of the brand you have in your tub already, this is the model you should be looking at. The price coupled with the functionality in my mind, there is not a better spa pack out there on the market.

 

When you receive your Balboa BP7 Spa Pack

 

When you receive your Spa Pack, it is set to Setup #21 normally which is a dual speed pump only. On most cases, you will need to program the pack which is really straight forward.

 

Pop DIP1 up, on the topside (if TP400 or TP600) press, Warm, Warm, Light, Warm, keep pressing Warm until you hit the setup number you need, then press light to save it. Drop DIP1 down and you are good to go – it is that simple.

 

Of course, give me a shout if you get stuck doing this and I can walk you through it.

 

 

 

 

 

Hot Tub Wiring – Configuring a Balboa BP7 Spa Control 4.0kW Spa Pack

If you are using a basic setup, and by basic I mean a regular dual speed hot tub pump with a single speed blower, out of the box, your Balboa pack is likely to work without any additional configuration. However, if you are not using a separate circulation pump, the chances are you will need to “configure” the pack using the details below.

On the underside of the Spa Pack covers, you will see a circuit diagram that looks something like this.

Firstly, you need to work through the setup table at the bottom on the left hand side and work out which setup number you need. For example, a 2 speed pump and a single speed blower will need setup #12.

Next, you need to change the DIP switch settings to match your setup. Once you have the right combination of DIP switches, using the topside control you should do the following to change the pack’s setup mode to #12.

To go into the low levels follow the following steps please.

1. Turn tub off.
2. DIP switch 1 move to ON.
3. Turn tub on
4. On the top side control, Press “WARM” twice
5. Press “LIGHT”
6. Press “WARM”
7. Then use “WARM” to move down to the low levels until you get on the set up number you need.
8. Turn off tub
9. DIP switch one back to OFF
10. Turn on tub

Getting the right setup and config is important for the pack to function correctly and the buttons on the top side to do what you expect them to.

 

Balboa DIP Switches Explained

Most of the Balboa Spa Packs have a set of DIP switches that can seem a little confusing in the setup. In the most basic form, you are telling the Spa Pack how many pumps or blowers you have connected and how many it should allow to run before it turns off the heater (or let them all run at once). The reason for this is if you are limiting the amount of current the pack can draw. You are also telling the pack wither you need additional cool down times if you are using an gas/propane/ASHP additional heater. This to stop the kettling effect you can get in the heaters.

Check the circuit diagram that is on the inside of your Balboa pack and do not just copy the settings I explain below as they may be in a different order. The “logic” behind them is the same so just check what each of the DIP switches says it does.

Fixed-fuction DIP Switches 

A1 Test Mode (normally Off). 

A2 In “ON” position, add one high-speed pump (or blower) with Heater. (If you have 1 pump and NO blower use this)

A3 In “ON” position, add two high-speed pumps (or 1 HS Pump and Blower) with Heater. (If you have a pump and a blower use this)

A4 In “ON” position, add four high-speed pumps (or 3 HS Pumps and Blower) with Heater. (If you have two or three pumps and a blower use this)

You should only enable one of the A2, A3 or A4. You can use them in combinations, but it is easier just to use one.

A5 In “ON” position, enables Special Amperage Rule B.  In “OFF” position, enables Special Amperage Rule A. 

Special Amperage Rule A No Limitation (if you are not sure, set it to this. Worst case, your electric will trip if you don’t have enough current available)

Special Amperage Rule B 2 High Speed Pump Maximum, in Setups 1 – 9 1 High Speed Pump Maximum, and also Blower turns off with 1 High Speed Pump, in Setups 10 – 18 (avoid this if you can)

A6 Persistent memory reset (Used when the spa is powering up to restore factory settings as determined by software configuration). 

A2, A3, and A4 work in combination to determine the number of high-speed devices and blowers that can run before the heat is disabled. i.e. A2 and A3 in the ON position and A4 in the OFF position will allow the heater to operate with up to 3 high‑speed pumps (or two HS Pumps and Blower) running at the same time. Heat is disabled when the fourth high-speed pump or blower is turned on. 

Note: A2/A3/A4 all off = No heat with any high-speed pump or blower. 

Assignable DIP Switches 

A7 In “ON” position, enables a 5-minute cooldown for some gas heaters (Cooling Time B). In “OFF” position, enables a 1-minute cooldown for electric heaters (Cooling Time A). 

 

Who are Balboa Water Group?

Balboa Water Group is a prominent manufacturer and supplier of innovative spa and hot tub components. With a rich history spanning several decades, Balboa Water Group has established itself as a leading brand in the industry, known for its cutting-edge technology, quality craftsmanship, and exceptional customer service.

Balboa Water Group specializes in designing and manufacturing spa control systems, which serve as the brains behind the operation of hot tubs and spas. These control systems include a control panel, circuit board, and other components that regulate various functions, such as temperature control, water flow, jet activation, and lighting.

One of the key strengths of Balboa Water Group is their dedication to innovation. They continuously strive to develop new and advanced technologies that enhance the spa experience for users. From user-friendly interfaces and touchscreens to wireless connectivity and smartphone apps, Balboa control systems offer convenient and intuitive control over every aspect of the spa.

Balboa Water Group also places a strong emphasis on safety and energy efficiency. Their control systems often feature built-in safety mechanisms, such as high-limit sensors and automatic shutdowns, to protect users from potential hazards. Additionally, they incorporate energy-saving features that optimize power consumption, helping to reduce operating costs and environmental impact.

In addition to control systems, Balboa Water Group offers a comprehensive range of spa components and accessories. These include pumps, heaters, filters, jets, valves, and more. Their products are known for their durability, reliability, and compatibility with various hot tub models and brands.

Customer satisfaction is a top priority for Balboa Water Group. They provide excellent technical support, troubleshooting assistance, and product documentation to help spa owners and industry professionals make the most of their products. Balboa also collaborates closely with spa manufacturers and distributors worldwide, ensuring that their components are widely available and supported.

Balboa Water Group's commitment to quality and innovation has earned them a stellar reputation within the spa industry. Whether you are a hot tub owner, a spa designer, or a service professional, choosing Balboa products can provide you with the confidence and reliability you need to create a superior spa experience.

Overall, Balboa Water Group is a trusted and respected name in the spa industry, known for its technologically advanced spa components, commitment to customer satisfaction, and ongoing pursuit of innovation. Their products and solutions continue to elevate the spa experience for users around the world.